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The level of inventory
stocked at any one time does not directly correlate back to the size
of a fleet operation. A baseline of critical parts is typically
stocked for daily use, with a broader spectrum of parts and supplies
are also kept on hand at all times to help minimize equipment
downtime (i.e., middle-of-the-night snowplow repairs). An Inventory
Clerk should be assigned to control all vehicle and equipment items
in the Transportation parts room and operated storerooms. Material
will be charged to the proper accounts at the time of issue. The
Transportation Division will determine minimum stocking and re-order
levels for fleet parts and materials and reduce the value of the
current parts inventory.
The Supervisor will designate the Shop Foreman or at least one (1)
individual to be responsible for the parts room or storerooms during
off hours, or when the Inventory Control Specialist is not present.
Areas are secured at all times.
Storage Areas
The appearance of the inventory storage areas shall be neat, clean
and orderly at all times. All stock will be properly identified and
located in its designated area. Bin locations shall be clearly
identified and minimum re-order levels established. Items that are
stored in more than one (1) location shall be appropriately
identified.
Physical Counts
Annually, at the end of June, a complete physical inventory (parts
and fluids) will be conducted by the Transportation Division. The
Vehicle Maintenance Facility is authorized to scale back its’
operations to complete the County’s Vehicle Parts Inventory at this
time. During this time, there
will be a limited number of mechanics on duty to perform emergency
and/or safety related repairs. All other mechanics and several
additional staff members will be assisting with the physical parts
inventory and year-end reconciliation.
Periodically, the Finance Department may conduct its own independent
physical asset inventory and audit. Normally, the Transportation
Division provides adequate time and instructions for preparation.
Any trained inventory personnel are to be available to assist the
Finance Department and/or the assigned auditors in performing the
inventory for year-end audit purposes. A dedicated Inventory
Specialist position is needed to help maintain annual audited losses
below 3-5% of the inventories value and to increase the productivity
of the mechanics. The following tabulation demonstrates the
significant reduction in inventory “loss” associated with
implementation of improved inventory controls over the past three
(3) years:
|
ANNUAL PARTS & OIL
PHYSICAL INVENTORY |
|
Fiscal Year |
Inventory Value |
Loss |
Percent* |
| |
|
|
|
| FY 2008 |
$380,326 |
$42,947 |
11.3% |
| FY 2009 |
$499,557 |
$45,305 |
9.1% |
| FY 2010 |
$444,712 |
$20,753 |
4.7% |
|
*Initial Goal = 5%
by FY 2010
*Program Target = 3% |
|